Cream cheese production involves the use of white cheese, hard/semi-hard cheeses, cream, water/milk, salt, and melting salts. The Steam Cream Cheese Melting Machine combines all raw materials and auxiliary substances. It employs a high-speed blender blade system for cutting and homogenizing, while a mixing arm ensures effective product blending. Pasteurization is achieved at 90°C using the steam or hot water jacket in the system, and odor stabilization is maintained through vacuum application during pasteurization. Once pasteurization is complete, the product is transferred to a balance tank, and the filling process commences. Filling can be carried out manually or automatically by machines.
Technical Specifications of Cream Cheese Melting Machine
• All components are crafted from AISI 304 quality stainless steel.
• The average hopper capacity is 220 liters.
• Depending on the product, the maximum batch size can reach up to 160 liters.
• The highest allowable processing temperature is 95°C.
• Steam consumption amounts to 165 kg/h.
• The indirect vapor pressure within the double-wall system is maintained at 2 Bar and is open to the atmosphere.
• The sub-mix motor operates at 30 kW and 3,000 rpm, featuring inverter control.
• A specialized shaft seal with a cooling system is integrated into the lower motor bearing.
• The upper mixer brake reducer is rated at 1.5 kW and operates at 61 rpm.
• Equipped with a DN50 actuator, there is a butterfly valve at the product outlet.
• A product addition funnel is provided.
• For process vessel overturning, a pneumatic piston is incorporated.
• A pneumatic piston cover lifting system is included.
• The machine features a 2-bar direct steam inlet and a 1-inch vapor filter with a filtration range of 0.1 microns.
• It is equipped with a manometer displaying a pressure range between 1-6 bar.
• A 1-inch 0.5 bar adjustable safety valve is present.
• Direct steam inlet with three valves and a ¾-inch pneumatic valve for the indirect system are included.
• It is equipped with a sight glass featuring a DN80 connector connection and a lighting system with a DN50 connector connection.
• Water inlet, vacuum inlet, and CIP inlets on the top cover are routed to the boiler via a single line, each with its dedicated pneumatic valve.
• The top includes a DN25 CIP inlet with a ¾-inch pneumatic valve.
• A 2.2 kW vacuum pump operates at 2800 rpm.
• Air pressure control is a part of the system.
• The operator panel with a PLC screen allows for easy execution of desired operations.
• Both manual and automatic operating modes are available.
• The machine boasts a recipe recording feature.
• A digital water meter system is integrated into the machine.
• Adjustment bolts with rubber wedges are found under the machine’s feet and on the lower platform.
